mm
5-axis machining up to 4400 x 2400 mm part size.
mm
Cooling holes up to 2500 mm in one go.
Tons
Maximum component weight
Sampling
Every year, we perform more than 500 sampling tests.
toolmaking
With TECHNIcAL & EXPERIENCE
Our drive is for an idea of tomorrow’s toolmaking that shows character with its people and technological equipment. At MÜLLER WALLAU, we think and work in terms of generations. Consistent investments take us decisively forward and continuously set new standards in our industry.
> 150,000 CNC hours per year
18 CAD workstations
more than 120 tool and cutting machine operators
35 CNC milling machines
10 Boring mill centers
4 eroding machines
3 Injection molding machines
Architect of the toolmaking
Design & Development
Each product has its own requirements. Our aspiration as a family business is to drive sustainable technologies and processes. With this self-image, our 18 design engineers continuously shape the character of our tools.
Tool technology
- 1K tools
- 2C tools (turntable, pick n place, cube)
- Stack molds (1-fold, 1+1-fold, 2+2-fold)
- Back injection molds
- Injection stamping tools
- Precision opening tools
- Embossing tools
Technology leader
from the first chip
For us, shaping the toolmaking of tomorrow means in-house production with more than 50 machining centers from the first chip. For this purpose, we combine all our know-how and experience in the fields of manual work, milling, drilling & eroding. Tailor-made solutions are created from these competencies.
Range of machines
- 12 HSC large machining centers up to 4400x2400mm
- 16 HSC small parts machines with robot automation
- 3 SAMAG deep hole drilling machines
- 4 Gantry Eagle EDM machines
- 8 boring mills
- 3 Lathes
- Laser welding
Milling
Drilling
Deep hole drilling
Eroding
PLASTICS TECHNOLOGY
SAMPLING & DEVELOPMENT
With three injection molding machines, we offer our customers everything from a single source. Through all technologies from 1K or 2K injection molding to complex back molding technology - we can sample molds including robot automation close to series production.
Technologies
- 3 injection molding machines (850t, 2000t, 3000t) incl. Robot Automation
- SGI
- Precision opening
- Foaming
- Emboss
Toolmaking specialist
As a toolmaking specialist from the very beginning, we consistently focus on technology and innovations. We see our tool shop as a reflection of our customer requirements.
Multi-component
#Turntable #Displacement technology #Pick n Place #Tandem #Slide gate
Back injection molds
#Fabric #Alcantara #Leather #Magnesium #Solar panels
stack molds
#1+1 #2+2 #1+1+1+1
Foam injection molding
#Precision opening #Foaming
Insert molding
#Hybrid components #Metal and plastic
Embossing tools
#Prägen
