toolmaking

With TECHNIcAL & EXPERIENCE

Our drive is for an idea of tomorrow’s toolmaking that shows character with its people and technological equipment. At MÜLLER WALLAU, we think and work in terms of generations. Consistent investments take us decisively forward and continuously set new standards in our industry.

18 CAD workstations

more than 120 tool and cutting machine operators

35 CNC milling machines

10 Boring mill centers

4 eroding machines

3 Injection molding machines

Device Frame

Architect of the toolmaking

Design & Development

Each product has its own requirements. Our aspiration as a family business is to drive sustainable technologies and processes. With this self-image, our 18 design engineers continuously shape the character of our tools.

Tool technology

  • 1K tools
  • 2C tools (turntable, pick n place, cube)
  • Stack molds (1-fold, 1+1-fold, 2+2-fold)
  • Back injection molds
  • Injection stamping tools
  • Precision opening tools
  • Embossing tools

Technology leader

from the first chip

For us, shaping the toolmaking of tomorrow means in-house production with more than 50 machining centers from the first chip. For this purpose, we combine all our know-how and experience in the fields of manual work, milling, drilling & eroding. Tailor-made solutions are created from these competencies.

Range of machines

  • 12 HSC large machining centers up to 4400x2400mm
  • 16 HSC small parts machines with robot automation
  • 3 SAMAG deep hole drilling machines
  • 4 Gantry Eagle EDM machines
  • 8 boring mills
  • 3 Lathes
  • Laser welding

Milling

High-precision CNC machining process featuring a DMG MORI milling machine working on a detailed metal mold, showcasing intricate components and advanced manufacturing technology.

Drilling

Industrial CNC machine working on a large metal part, showcasing precision engineering and advanced manufacturing techniques in a workshop environment.

Deep hole drilling

Industrial CNC machining equipment featuring a detailed metal workpiece with precision holes and grooves, alongside a cutting tool. The image highlights advanced manufacturing technology and metal fabrication processes.

Eroding

Precision machining setup with metal molds submerged in green coolant, showcasing a CNC milling machine in operation for high-quality manufacturing processes.

PLASTICS TECHNOLOGY

SAMPLING & DEVELOPMENT

With three injection molding machines, we offer our customers everything from a single source. Through all technologies from 1K or 2K injection molding to complex back molding technology - we can sample molds including robot automation close to series production.

Technologies

  • 3 injection molding machines (850t, 2000t, 3000t) incl. Robot Automation
  • SGI
  • Precision opening
  • Foaming
  • Emboss
Industrial machinery featuring multiple rows of valves and connectors, designed for complex fluid control systems in a manufacturing environment. The equipment is constructed from stainless steel and showcases intricate piping and control elements, highlighting advanced engineering and precision.
Industrial metal mold on a wooden surface with a wrench nearby, showcasing precision engineering and manufacturing tools. Red and blue components visible, indicating functionality and design for production processes.

Toolmaking specialist

As a toolmaking specialist from the very beginning, we consistently focus on technology and innovations. We see our tool shop as a reflection of our customer requirements.

Multi-components

#turntable #shiftingtechnique #picknplace #tandem #gatevalve

Back injection molds

#fabric #alcantara #leather #magnesium #solarpanels

Stack molds

#1+1 #2+2 #1+1+1+1

Foam injection molding

#precisionopening #foaming

Insert molding

#hybridcomponents #metalandplastic

Stamping tools

#stamping 

Toolmaking

In numbers

mm
5-axis machining up to 4400 x 2400 mm part size.
mm
Cooling holes up to 2500 mm in one go.
Tons
Maximum component weight
Samples / year
Every year, we perform more than 500 sampling tests.

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Further

INFORMATION

Just give us a call: 06461/8090.
Or send us an email: info@mueller-wallau.de.

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